Air Driven Hydraulic Pump Unit 氣動油壓泵浦單元

• The hydraulic pump is driven by air. Once the hydraulic pressure reaches the pressure setting, it stops pumping which is energy saving. Meanwhile, if the working pressure reduces, the pump would supply pressure automatically to keep working pressure continuously.

• The circuit control system is designed with the function of checking and avoiding oil leakage. If pneumatic pressure out, the hydraulic pressure still maintains.

• It is capable of pressure inspection and connecting to machines.

• It is suggested to adopt pump model PC12 when used with clamp model CA&CB-16 or 25

The air combination unit of Model PB08 in the front, and Model PC12 on the right side.

Electronic Control Operation Panel 電控操作箱

Functions:

1.Interlock switch:

(1)"ON"
A. can operate the upper and lower clamps to clamping or unclamping.
B. must to use quick die change system, then the press can be operated.
(2)"OFF"
A. can’t operate the upper and lower clamps to clamping or unclamping
B. no using quick die change system, then the press can be operated.

2.Die change switch:

(1)"ON"
-can operate the upper and lower clamps to unclamping.
(2)"OFF"
-can’t operate the upper and lower clamps to unclamping.

3.Clamp switch: (including upper and lower clamp ):

(1)"ON" - clamping
(2)"OFF" - unclamping

4.Clamp indicator lamp: (including upper and lower clamp ):

When the die was clamping completion by the clamp of the upper or lower clamp and the oil pressure is higher than the setting pressure ( 19.6 Mpa ), the green indicator lamp –light.

5.Die lifter switch:

(1)"ON" - up the die
(2)"OFF" - down the die

6.Clamp off indicator lamp:

(1) Lamp On: ( if the interlock switch "ON", could be the following abnormal conditions )
A. If not all clamps of the upper and lower clamp don’t clamping completion.
B. All clamps are clamping completion, but the hydraulic pressure is lower than 19.6 Mpa.
C. Outer pipe or some oil leakage, cause the hydraulic pressure is lower than 19.6 Mpa.
D. Air supply pressure is too low, to make the hydraulic pressure is lower than 19.6 Mpa.

(2) Lamp Off:
A. When the interlock switch "ON", upper and lower clamp in clamping completely, and upper and lower clamp green indicator light is lamp on.
B. When the interlock switch "OFF".

Material Leveler 材料自動整平機

Details

• Practical and economical with simple mechanism.
• High reliability with easy maintenance.

Specifications

Reflector 光電反射鏡片

DUCIS Stamping die computerized Slug Detector SD-401/402/601/602/802/804

沖壓模具微電腦下死點檢出裝置

• DUCIS SD-401/402
• DUCIS SD-601/602
• RIKEN MICRON III
• DUCIS SD-802/804

DUCIS SD-401/402

Product Features
SD-401-One basic unit, Single output device (Single Port)
SD-402-One basic unit, Dual output device (Dual Ports)

1.Sensor operation setup distance: Location(A)from 0.8mm to 1.2mm,please press setup switch thereafter 199-0 displayed ,Move the iron block of the sensor head ,it can be adjusted to 80~120 as operation distance. (Meaning 0.8mm to 1.2mm ) Press setup switch again after set-up process.
2.Operation of monitoring value setup: Accuracy range set up from ±1μm~±99μm,depends on your exact accuracy requirement.
3.While stamping die starts running, the first four times displaying digits meaning the average of the die-height testing.(It will be re-calculated while stamping machine power off or the sensor line out of the basic unit and re-plug-in).
4.Self-Check functions available.
5.This product provides precision set-up value as 1μm, it is selectable against different accurate toolings.
6.Options available for Error-Carry-On, Missing material (by Electro-Eyes sensor) and Material Jammed (By sensoring Bar)

DUCIS SD-601/602

Product Features
SD-601-One basic unit, Single output device (Single Port)
SD-602-One basic unit, Dual output device (Dual Ports)

1.Sensor operation setup distance: Location(A) from 0.8mm to 1.2mm,please press MONITOR ON/OFF switch thereafter the red light lights
up.Then press setup switch thereafter “Hi” displayed. Move the iron block of the sensor head, it can be adjusted to 0.8mm~1.2mm as
operation distance.(Meaning 0.8mm to 1.2mm). Press MONITOR ON/OFF switch again after set-up process,the Green light lights up.
2.Operation of monitoring value setup: Accuracy range set up from ±0.5μm~±99.9μm,depends on your exact accuracy requirement.
3.While stamping die starts running, the first six times displaying digits meaning the average of the die-height testing.(It will be re-calculated
while stamping machine power off or the sensor line out of the basic unit and re-plug-in),please press monitor MONITOR ON/OFF
switch thereafter the green light lights up.
4.This product can be choose set up in effective or ineffective.The lights is red when the set up is off.The lights is green when the set up is
on.
5.This product provides precision set-up value as 0.5μm, it is selectable against different accurate toolings.
6.Options available for Error-Carry-On, Missing material (by Electro-Eyes sensor) and Material Jammed (By sensoring Bar).

RIKEN MICRON III

Product Features
1.High Accuracy with 0.1μm resolution.
2.Simultaneously Monitors Rolling Average and Benchmark.
3.Fault Counter Function incorporated.
4.Automatic Sensor Calibration incorporated.
5.Slow Down Detecting Function employed.
6.Corresponds to Servo Press machine(Optional).
7.Various Sensors are provided.
8.Front Porch (One bound) Detection is available.

Detection Method

Specifications

DUCIS SD-802/804(New Product 0.1u)

Product Features:
SD-802 One basic unit, Dual channels device(Dual Ports).
SD-804 One basic unit, Four channels device(Four Ports).

DUCIS-Error-Carrying and Passing Through Inspection Device SD-101/102/201/202

• DUCIS-Error-Carrying and Passing Through Inspection Device SD-101/102/201/202
  申皓 模具誤送及通過檢出裝置

• RIKEN-Error-Carrying and Passing Through Inspection Devices PMC-3
  理研 模具誤送及通過檢出裝置

DUCIS SD-101/102/201/202

The chart of synchronization signal and angle

NON-CONTACT CHECKING METHOD:
Limit Switch used to do discharge and synchronization check.The chart shows the relation between the input signal time and the angle.

SD-101/102

“A” Corrugation Extrusion	Detecting Rod: ”ON” Contact Check
“B” Feeding Out	Detecting Rod: ”OFF” NON-Contact Check
“Synchro” Shortage of feeding Distance of feeding	Work with the feeding time of the machine to check feeding checking point is fixed at 90° .(TM yellow lamp).The material must be fed at right place before brightening of TM lamp. IF not, the machine stops.
“Memory” Discharging workpiece	On every pressing stroke,it must has a workpiece to pass the detecting device(photoelectric,magnetic,micro,proximity switches,etc.)which outputs a checking signal to the controller to store("MY"green lamp). TM lamp brightens and eliminates the memory if NO workpiece passes. The machine stops.
Detecting Device	Proximity,photoelectric,infrared detection switch(DC 12V,built-in amplifier),and the detecting rod,micro-switches.

SD-101		SD-102
CH1-2	Check corrugation and extrusion of materials (“A”position)check feeding out(“B”position).	CH1	Check corrugation and extrusion of materials (“A”position)check feeding out(“B”position).
CH3	Check shortage of feeding, distance of feeding (“Synchro”position) using proximity switch, photoelectric switch.	CH2	Check the orientation. Using the optical fiber.
CH4	Confirmation of discharging workpieces. Using SD-201/202.	CH3	Check shortage of feeding, distance of feeding (“Synchro”position) using proximity switch, photoelectric switch.
		CH4	Confirmation of discharging workpieces. Using SD-201/202.

Specifications：

SD-101/102		SD-201/202
Channel	4.check individually	Checking amplitude	（Infrared detection） SD-201：MAX 150mm SD-202：MAX 100mm
Switches	A/B,memory/synchronize	Minimum check	φ2mm(checking distance:0.5M) opacity
Response time	“ON”check:3μ,”OFF”check:<300μ	Checking distance	<500mm
Power supply	AC85V~250V、50/60Hz±10%	Power supply	DC12V(±10%)
Power consumption	<16W	Power consumption	<60mA
Output signal	Relay/A/B(220V3A),(110V8A)	Indicating lamp	Green:POWER , Red: GO
Delayed time	<10ms	Sensibility	Adjusted by the shape of material and distance
Applicable temperature	0℃~40℃	Applicable temperature	0℃~40℃
Input signal	DC12V、detecting device	Response speed	<1ms
Standard accessories	SD-101： Detecting rod 2pcs;proximity switch 1set;length of join cable 2pcs SD-102： Detecting rod 4pcs;proximity switch 1set;length of join cable 2pcs	Length of joint cable	2.5M
Dimensions	175W*212L*100H	Dimensions	40W*210L*180H
Weight	2.65kg	Weight	Main unit:1.2kg/Reflective plate :0.3kg

RIKEN PMC-3

Product Features
1.Easy operation with user friendly design.
2.The expandable design which meets the variety of needs.
3.Enhance the functionality with additional units on demand.
4.Counter unit is easy to see by the large-sized LED display.
5.Large Liquid-Crystal Display Unit (CLT) enables production management.
6.CLT unit employs large color liquid crystal and enables wide range appreciation.

Detection Functions

End-of-Material Detection (CH1)
The device detects the end of feeding material, using a touch sensor, a limit switch, etc. and outputs a stop signal.

Buckling Detection (CH2・CH3)
The device detects buckling when material is caught or bended in the die, using a touch sensor, limit switch, etc., on the material feed side, and outputs a stop signal.

Mis-feed Detection (CH4)
The device checks whether material is fed in proper length during one stroke, using a timing signal, touch sensor, etc., and outputs a stop signal upon detection of mis-feed.

Ejection detection(CH5・CH6)
The device detects ejection of the work using a light curtain sensor, magnetic pass-through sensor. etc., determines the presence of a fault and outputs a stop signal.

Optional Unit

Counter Unit
PMC-CU is an optional counter unit for used with PMC3. With the addition of this unit, not only a six-digit counter can be made use of,but also much more function can be added:

Selection of detection functions
For each channel, a detection function can be selected from make, break, mis-feed and ejection detections.

Reference cam function
(special function for continuous operation)
Use of a reference cam makes it possible to generate two types of arbitrary timing signals.

Switching of sensor input polarity
Switching between sensor inputs can be done for each channel.

SPM Display    
Shows SPM during press operation.

Liquid-Crystal Display Unit (CLT)

CLT is an optional Liquid-Crystal Display Unit for used with PMC-3
and it has various and rich functions which are useful for productivity improvement and rationalization.
With adding this unit, anyone can operate and set various functions of PMC-3 interactively.

Model	Commodities Component
	PMC-3-BU	PMC-3-MU	PMC-3-CU	Sensor Kit	LDS-100	LDR-110	LDS-200	Remark
PMC-3N
PMC-3A	○	─	─	○	─	─	─
PMC-3B	○	─	─	○	○	─	─
PMC-3R	○	─	─	○	─	○	─
PMC-3ML	○	─	─	○	─	─	○
PMC-3N with Counter Unit
PMC-3CA	○	─	○	○	─	─	─
PMC-3CB	○	─	○	○	○	─	─
PMC-3CR	○	─	○	○	─	○	─
PMC-3CL	○	─	○	○	─	─	○
PMC-3N with CLT unit
PMC-3MA	○	○	─	○	─	─	─
PMC-3MB	○	○	─	○	○	─	─
PMC-3MR	○	○	─	○	─	○	─
PMC-3ML	○	○	─	○	─	─	○
Unit only
PMC-3-BU	○	─	─	─	─	─	─	PMC-3N Unit
PMC-3-MU	─	○	─	─	─	─	─	CLT Unit
PMC-3-CU	─	─	○	─	─	─	─	Counter Unit
Touch Sensor
Sensor Kit	─	─	─	○	─	─	─	Touch Sensor
Part Ejection Light Sensor
LDS-100	─	─	─	─	○	─	─	Direct Projection type, 100mm Height
LDS-200	─	─	─	─	─	─	○	Direct Projection type, 200mm Height
LDR-110	─	─	─	─	─	○	─	Reflection type, 110mm Height

Error-Carrying and Passing Through Inspection Devices